The components were carefully picked out to be the best available for the Bus, and fit and finish have been refined. The least powerful offer around a twenty to thirty five mile range and a top speed of thirty-five to forty miles per hour, creating an electric car that's useful for . The great thing about an 818 kit is that they start at around $10k, so (without work) between the kit and the electric vehicle conversion kit youre looking at around $20k for a small electric sports car., The Karmann Ghia is a classic Volkswagen sports car that was made from the 50s to the 70s. 10 cm more height in the foot area compared to conventional sleeping roofs. For more recen Copyright 2023 EV West Privacy Notice |Conditions of Use. The gland nuts for the cables to pass through are also installed. Learn more about the eDub Platform here> ), BidenHarris Administration Announces $74 Million to Advance Enhanced Geothermal Systems, In 2021, 20% Of Electricity In The US Was Generated From Renewable Sources, Stellantis Takes On Two Partners To Reduce EV Production Emissions, Redwood Materials Shares Lessons Learned After One Year Of Operation. "We can convert a Beetle in less than a month," he says. Amazon.com: Electric Car Conversion Kit Add to that all the ongoing costs and repair costs and the money was gone. The front battery box is mechanically assembled and external wiring has begun. This way, we can solder our cell tap wiring harness to the exposed side of the mounted BMS slave PCBs in place on the modules, without extra handling of the board, connectors, and flex circuits. BMS cell taps and temperature wiring is underway. VW Type 2 Bay Window Electrical Parts | Heritage Parts Centre UK transmission adapter plate fit-tested, and ready to receive the motor (which hasn't arrived yet). Motorways are so boring, and it was great to explore the beautiful British countryside. VW Crafter Sven Hedin Westfalia Camper. The motor was simultaneously inched forward to clear the rear body panel. The owner is currently rebuilding the flat-six with an 964 intermediate shaft and GT3 . . It rode very smooth, even on the worst of downtown Albany roads. And finally, I have a surprise that is 16% bigger. Something went wrong while submitting the form. The plumbing in the rear involves the battery box lines, one pump, two radiators, and three multiport manifolds. Opening Tesla battery pack to remove modules. They have twice the connections and odd-sized fittings as compared to the more common Tesla S modules. Thomas Schmall, a member of the Board of Management of Volkswagen Group Components, commented on the project: The electrified Beetle combines the charm of our classic car with the mobility of the future. That's because there wasn't enough clearance between that bolt and the body. Next week will be spent preparing the car to receive them. The 12V heater fan wiring harness was completed, secured, and tested by operating the 3-speed switch on the dash. The company converts cars for around Rs 2,40,000 and Rs 5,70,000. This work falls more under the category of restoration than conversion, but every project has its challenges. With the high-level system decisions finished, we move into how we're going to properly and elegantly fit and wire these parts in the space available. This complete kit will deliver 150km safe driving distance for a 1000kg vehicle, and will charge to full in a little under 8 hours. In this article: eDub Services, Electric conversion, electric conversions, electric vans, Volkswagen (VW), Volkswagen Type II (Bus) Written By Jesper Berggreen Jesper had his perspective. Green Hydrogen Project Is New Worlds Biggest, Utility-Scale Wind, Solar PV, & Concentrating Solar Power (CSP) Increased From 467 MW In 2013 To 6,230 MW In 2022 In South Africa, Fervo Energy Plans Direct Air Capture Facility Powered By Geothermal Heat & Electricity, 2023 Global Energy Trends: Crisis, Contingencies, & Climate Change (Video Included! I always find important decisions like this are best decided over a local Yorkshire pint! The Subaru engine conversion offers clear advantages for your Vanagon: The Subaru engine has 130 horsepower and 135 ft/lbs of torque compared to the Vanagon's 89 to 94 horsepower and 117 ft/lbs. This board has a combination of components that suit the gauge on this car. The motor had to be staged at the proper angle as the car was lowered down over it to get the motor/clutch assembly started around the transmission input shaft. This can easily cost an additional $2,000 - $3,000 on the low end for 2WD vans, and roughly double that for 4WD Syncros. Potentially the cheapest Porsche candidate on this list is the 914. 599 subscribers Part 2 in a series showing you everything involved with converting a Volkswagen Kombi T2 Bay window bus to 100% electric Tesla power. The PCBs are all mounted and ready for harness wiring. All photos courtesy of Kit Lacey, eDub Services. This shop is usually a next-day lead time. (250Wh/mi) x (150 miles) = capacity of 37,500Wh, or 37.5kWh, (250Wh/mi) x (200 miles) = capacity of 50,000Wh, or 50kWh. They have a high energy density, meaning they're more compact relative to many other batteries. Before connecting it to the slave BMS PCB this and all other cell tap connectors were inspected and probed to be sure no other tears were present. Slave BMS PCB modifications & cell tap harness wiring. Answer: it doesn't matter anymore, really. If you remember from part 5 of our journey, Indie suffered a catastrophic failure on a test drive. Engine Conversion Comparison Vanagon.org 1972 Volkswagen Type 2 Bus shows potential of e-Golf powertrain in vintage vehicles; Project e-Bus to be on display at the Petersen Automotive Museum on November 21; Herndon, VA Showcasing the possibilities of the e-Golf powertrain to motivate classic VW models, Volkswagen of America recently commissioned west coast electric vehicle conversion specialist EV West to construct . It was produced from thin aluminum to verify edge geometry and other features such as radiator mounting, etc. Theoretically with enough time and money you can convert any car to electric, however, some cars may be much easier than others. SHIFT EVis converting this 1970 VW beetle to electric power for a customer from Washington state. This way, we can solder our cell tap wiring harness to the exposed side of the mounted BMS slave PCBs in place on the modules, without extra handling of the board, connectors, and flex circuits. Check Out The World's Best Classic Car Electric Conversions - InsideEVs VW Launches An Electric Conversion Kit For The Classic Beetle VW New Beetle Truck Conversion Kit Is Already A Best-Seller - Motor1.com (On the other hand, the Army has a nearly unlimited budget, too.) Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. The wiring cleaned up nicely as well. The throttle linkage and location were determined, a few parts were fabricated and polished (since it shows). There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. Perfectly timed; eDub have unveiled a conversion pack for classic cars, including the classic VW camper vans, capable of achieving 235 miles to a charge with CCS rapid charging in under an hour. A homemade fuel-line tool on this. The UK auto market saw plugin electric vehicles (EVs) take 20.0% share of new sales in January, flat from 20.4% year on year. The rear battery box is powder coated and in position without batteries. The project had eaten our private investment, and then doubled that because of paying off the matched loan. Price: $8,734.00 Add to Cart Details Our DIY Electric Beetle Runs! | WIRED It was another month of bittersweet feelings for Italys car sales in November. This full-width bed is made from 20x20x2.5mm box section and all the brackets/hinges are cnc laser cut. There is more going on underneath the stainless steel panels. Commonluy used Tesla S and X battery modules are about 5.2kWh (depending on some model variants sucy as the 4.5kWh, 5.3kWh, 5.6kWh, and 6.2kWh. Thankfully, the problem appeared to be something in the wiring of the other I/O harness. The eDub platform features batteries, motor, charger and more in one simple package. Since replacement parts are not available, some careful scraping exposed the flex circuits gold surface under the transparent Kapton coating. This clean-up was made sense to do now because wiring and access will be difficult after the conversion. Electric bike conversion kits 2022 - A guide on giving your bike a.4-barrel carburetor to fuel injection conversion kits for 250-600 HP V8 engines No laptop required Fits any square (Holley 4150) . The BMS systems are operating as expected except for a diagnostic code that triggers when the charging process completes. To determine battery capacity weuse the upper and lower ends of our range goal and multiply them by the estimated 250Wh/mile. After we got back, we tested a few more things and began buttoning up the wiring harness, installing high voltage guarding, and doing other cosmetic work. The 912 is another good candidate, and if youre into Porsche this may be on the cheaper end of what you can get. The kit contains the following: Motor: HPEVS AC-50 Controller: Curtis 1238 650 Amp, 96 Volt Instrumentation: Xantrex Link Pro Shunt: Deltec 600 Amp I use the alphabet to paint words that become a beautiful and inspiring image in the reader's mind. These images show how we are attaching the high voltage junction/fuser/contactor box (and all other parts mounted to the rear firewall of the Beetle. Classic Electric Vehicle Options - eDub Conversions We made it to the Spring Dub festival in Harrogate that March (more of a Golf scene to be honest, but hey) and we tested camping. I'll spare you the boring images of that process. We now have enough P100D top clamshells to assemble the front pack and will begin that next week. These beautiful steel boxes were already set to undergo any transformation. Volkswagen (VW) has unveiled an electric conversion concept for its iconic Type 2 microbus to celebrate 20 years at its Electronics Research Laboratory (ERL) in California. Conversion Kit Price: $7,598 Volkswagen Super Beetle 1971 - 1979 Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. While the schematic has been complete for some time, we've started planning and routing the physical layout of wiring for the J1772 inlet connections to the charger, DC-DC, installed and wired the "charging" status indicator, CAN port connections, contactors, etc. Having open space below it feels roomy. Manual cars are ideal for electric vehicle conversions. 12 Best Electric Car Conversions You Can Buy Right Now - HiConsumption The gray assembly (not used) is smaller, uses nichrome elements much like a hairdryer, and multiple units can be located where needed much like a hairdryer. We want to avoid issues in the years to come. There, theyll swap out the internal-combustion engine and replace it with a battery and electric motor a nice zero-emission drivetrain suitable for a sustainable future. Having the heater in the cabin (vs. under the hood) will allow it to recirculate the cabin air, heating more effectively. This image shows the motor controller/inverter in position. We also decided the 12V fuse panel will be relocated so that its backside wire connections can be accessible in the future for serviceability. Upgrade to one-touch operation with AutoLc's one-touch power window control modules. So, to start us off, we needed the following; We sourced a startup loan to get us started, with a business plan to convert a camper to electric and then hire it out for holidays around Yorkshire. The coolant plumbing linesare now complete from front to rear, including the pump and motor controller. I started a Photo Stream from day one of the project and my first picture was the eDub Logo. With the production of the original Volkswagen Beetle coming to an end this year when the final example rolled off the Puebla factory assembly line in Mexico it appeared as though this classic cars story was over for good. Add to Cart. We started dipping our toes into the hire market with a few bookings, but we also took the opportunity to test her ourselves. This routing will go through the main center tube in the floor pan and was only recently firmed up because we had to see exactly how the inflexible coolant lines from the battery box modules would lay. The painters didn't remove the heat and sound deadening material, so underneath lies a bit of clean-up. Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. Unfortunately, the CNC programmer had an emergency come up and has been out for two days. The first 100 are available for a pre-order price of $2,990, and while we don't have . Volkswagen T2 Camper Van Electric Conversion Part 1 The conversion kit is the electric motor, battery and gearbox from the VW e-Up! Fitting the stock-sized spare tire is a bonus. We were back on track and we werent giving up! Electric Car Conversion Kit (for beginners) - Electric Cars are for Girls Another spot nearby was beginning to tear also, so it received the same treatment. With batteries that can take you up to 300-350 miles . I have an old Volvo 240 in my garage that one day will need an electric drivetrain for sure, so getting acquainted with someone like Kit is a good bet. When evaluating battery type andsize we consider the energy consumption rate of the vehicle for typical driving. The two orange dots on the left and right of the open blue area are foam plugs marking where two 1/2" bolt holes were drilled for the upper battery mount fasteners. With t the tightest allowable radius at about 5" or 6" they need to exit near the connections on each module. Not to mention going over budget. Converting Your Camper Van to Electric Peace Vans Instead of door locks, the Type 20 uses facial . (Whoopee!) People forever tinkering and fixing; making new or just patching up the old. Based on a 1962 Type 2 11-window Microbus, had a 120-hp electric motor, as well as active air suspension designed by VW sibling brand Porsche. Both of these pumps have garden-hose-like flow, but we need higher pressure. Also, more refinements to the wiring diagrams. Rexnamo Electro-Electric Car Conversion Kit. Copyright 2011-2022 -FLEXTURBO- Tous droits rservs It will be wired and connected when the front pack goes in. 1059.50 inc. VAT. Some dashboard fasteners will not be easily accessible once the front battery box is installed. Thirty minutes later all 10 lines for the front box were pressed onto the Tesla P100D modules. Ben has been a key part of the Peace Vans family since 2014. . I can't tell you how many times I've had an employee say that before testing. What's left of it. VW T2 T4 T5 T6 Camper Van Conversion Furniture - EVO Design They started with a 1995 Vanagon and stripped the motor. Re-routing of some under-box wires and the hood-release cable were things we knew were needed. Maybe this is what caught my interest as a conversion. At eDub Services, we take any form of donor vehicle. One for each string. On Revolt's website, it notes the forthcoming Tesla drive kit includes "a highly modified 400-kW Tesla Model S motor producing approximately . Other things done included sorting out the trunk's old wiring and pulling many out that will not be used. The ElectrAA Show was also a chance to meet Robert Llewellyn, the Fully Charged presenter and a bit of an EV icon. The white paper is preventing wire stripping remnants from falling into the radiators while we work in this area. Externally, only the coolant plumbing is a little different. 2023 - Intelligent Living Media Ltd. All Right Reserved. The 3D printed solution cost is $0.50 each, which eliminates the need for the black 10 pin connector and allows visual confirmation that connectors are properly seated without removing the fixture. This article was created to allow the customer to follow the high-level build activity. With most of those parts missing, we're updating to an electric windshield washer fluid pump and reservoir. The company, named eDub Services, was founded by a young man named Kit Lacey, and since my piece on his business he and I have been in conversation about this fascinating field of entrepreneurship. Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. It works reliably and takes care of the complete set-up and closing process automatically. Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries. It went in exactly as expected, thanks to a great deal of preparation the past few weeks. This way, the fasteners can be removed from this side without having to remove the battery pack on the other side of this wall.On the right, the two 6-fuse low voltage (12V) fuse blocks and 3 diode-equipped cube relays for the rear of the car are mounted on the door of the high voltage box. INSTALLATION INCLUDES: Conversion Parts & Labor Stainless Steel Header Stainless Steel Exhaust Radiator and fans Small Car Aluminum Oil Pan New Engine Matched Clutch, Pressure Plate & Release Bearing Aluminum Bellhousing (for manuals) Powder Coated Engine Mount New Rubber Engine Mounts Heavy-Duty Stainless Muffler Supports & Clamps We didn't make them, but it's always nice when big shiny parts arrive for a project. Here'sa status update: Mechanical fit:It was assembled mechanically with modules, but without plumbing and wiring. There are a number of kits you can purchase for Volkswagen VW Beetle conversions, depending on what you want out of your electric car. The Parallel Configuration of the BMS units is set up and operational. speedometer is stock, the fuel gauge will display correct State Of Charge (SOC). It's fully plumbed, and wired to the car. The BMS mount holes were drilled and revet-nuts inserted. The car drove excellent. 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There's a 2" diameter black steel tube extending from the battery box that pokes through the firewall where the positive and negative high current cables (orange) are visible in the upper left of this image. Those plates will be ordered on Monday. The box needs to be disassembled to get a better look and decide the best way to make a new reliable BMS cell tap connection to the bricks in this module.Once the wiring of the front box is complete, we begin connecting the coolant lines for both front and rear battery boxes to run the whole coolant system on the bench. Now, here lay our issue: The motor and controller were manufactured by two different companies in the US, and both had failed. Just search eDub Services and youll find him. But so far looking good. Converting a Volkswagon VW Beetle Into an Electric Car If you would like to talk to a salesperson about purchasing the Gen 4 I didn't get an image of the template and location yet, but I'll post it next week. 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